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Showing posts with label GMP. Show all posts
Showing posts with label GMP. Show all posts

Monday, August 28, 2023

Why Pharma is primed to capitalize on Digital

Digital and GxP compliance - a topic that is in high demand and interest these days. The general skepticism and misunderstanding of people in the quality functions of life sciences manufacturing companies is simply put; the biggest barrier currently in digital adoption. I spend so much time explaining and trying to convey the potential in digital technologies and why they are much more compliant than any paper based documentation method. The paper mindset is a shackle that all pharma and biotech companies have to cut off, now and fast otherwise the implications are dire! And, this is not news; regulators know it, executives know it, operations know it, even the quality leadership in most companies know it. That is why such concepts and guidances as Pharma 4.0, Control StrategyCSA, Continuous Validation, etc. are being introduced and advocated.  

The industries dependency on paper as a mean of documented evidence for compliance is so engrained that it more than a solution it has become weaved into the culture. The selected attempts to introduce electronic solution for compliance such as eBR, LIMS, QMS, etc have been so painful, expensive and unwieldy that they have left us grasping and finding comfort in the paper based solutions. This has left the industry is in a constant dilemma where we know we need to step into the digital era (the unknown) but feel most comfortable staying in warmth of the paper world (known). While some opt for the compromise of traditional systems as an alternative (another known). 

Pharma and Biotech operations and processes are inherently dependent on data. Unlike other industries where the products are physical and you can see problems and defects, the processes can in most cases only be seen or observed through data. Yet we choose to observe by capturing this data mostly on paper and resist the adoption of digital means - why? Because of preconceived notions of compliance and painful experiences with other systems? This is mind boggling - its like someone with poor vision refusing to get a pair of glasses or contacts with obscure excuses that its "not allowed" (reference to regulatory guidance).

In other manufacturing industries operational excellence is the only way to stay profitable. In the life sciences industries the profit margins allow some leeway in productivity levels but of course have the additional burden of compliance. It means that the opportunity to gain significant productivity improvements are very high, e.g. in the CPG industry productivity increase of less than 1% are welcome. In life science not many will make an effort for such a again. With that in mind think about "the waste of documentation" in most processes - I would venture to say that there is more than 10% productivity increase potential by digitizing all paper records across most operations. 

With this I am making a plea to all my peers in the life sciences manufacturing industries. Adopt a "digital anything" mindset and start the transformation. If you see a piece of paper being used that is your opportunity to start digitizing. It does not have to be an intricate complicated "system" that needs IT and top down approvals. Start small and digitize a paper a day, one paper at a time and you will become digital faster than you have ever imagined. Yes there are regulatory implication but do no use that as an excuse, start the digitization process where the skepticism (or maybe fear) is greatest, e.g. the QA or documentation departments.

If one thing you should take aways from the changing paradigm is that transforming paper to digital is not only a must but also significantly easier than it was in the past. I have said this many times, there are no excuses not to start adopting digital technology, and that means the improvements can be incredibly rewarding.  Eliminate paper there are easier way to capture evidence in the digital world!

Sunday, December 17, 2017

Agility - The Business Benefits of Smart Manufacturing

Yes we are all very excited about Smart Manufacturing, Industry 4.0, IIoT, AR, etc. but do we really understand the business benefit? I am sure I am not the first or the last to ask this question, yet it is still very interesting and important. Companies that are implementing these technologies clearly have a specific business driver in mind and there are plenty of good examples. So I don't believe that its a case of technology for technology's sake but I am not sure that the industry realizes the ultimate potential that these technology can provide.

However if we "get into the helicopter" (a term I borrow from working with Danes for a number of years), which means to take a look at it from afar to gain a broader perspective - a picture of agility appears. What I am saying is that the application of these modern technologies can transform our manufacturing systems from rigid hierarchical control structure to a more agile distributed control structure and hence inherently make the production system more agile. In addition it provides a unique opportunity to embed data integrity, and a full history of every minute transaction being made. This means the potential for GMP compliance with very little effort!

Now I am going to go on a bit of a philosophical-academic tangent here, but guess what its a blog and where else can I do that? The premise is that production systems are characterized by chaos and that the best way to deal with managing chaos is by using system that have emergent behavior. One of the basic concepts with IIoT is decentralization and automation of the decision making by moving it to the end nodes of a system (end computing). This brings about emergent behavior which is the fundamental trait needed for agility. OK, this concept requires a bit more explanation, I understand but take my word for it, for now.

So what does this all mean? In short, the Smart Manufacturing/Industry 4.0 set of technologies provide a potential to have true agility in a production system with inherent compliance! Now all that is missing are a practical architectures and implementations, which I believe are well on their way in some industries.